Eaton has been manufacturing dry type transformers for commercial and industrial applications throughout North America since the mid-20th century. Many of these units are now reaching the end of their operational lifespan. As these aging transformers deteriorate, organizations face increased maintenance, higher operational costs and the heightened risk of unexpected failures.
At ELSCO Transformers, we offer various dry type transformer solutions that replace obsolete Eaton units with enhanced efficiency and reliability for today’s power demands.
Reasons for Replacing Your Eaton Dry Type Transformer
The expected lifespan of an Eaton dry type transformer under normal loading conditions is approximately 20 years. However, inconsistent maintenance, outside contaminants and poor air circulation can often shorten this time frame. Warning signs that your Eaton transformer requires replacement vary from unusual vibration or noises to insulation discoloration and frequent overheating.
Why Replace Your Eaton Dry Type Transformer With an ELSCO Retrofit Unit?
Replacing your aging Eaton transformer with an ELSCO retrofit offers many advantages over buying a new standard unit. In-stock replacements from other vendors often require modifying your current setup, including reworking the bus connections or existing enclosures to accommodate the unit. We eliminate these costly and time-consuming modifications by engineering our retrofit transformers to match your original Eaton unit’s footprint and connection points.
Additionally, we use high-quality, energy-efficient materials in our units that help reduce operational costs and increase power efficiency. These benefits minimize disruption to your operation during installation while maximizing the return on your investment through extended service life and reduced energy consumption.
Replacement and Retrofitting Services From ELSCO Transformers
ELSCO offers solutions specifically for Eaton DS-3 and DT-3 series transformers that maintain compatibility with your existing electrical systems. Our engineers begin by assessing the specs of your current Eaton transformer’s schematics, operational environment and performance requirements.
Using this information, we design a custom replacement that fits the existing installation points while addressing any issues you may have experienced with your old unit. If our in-stock units don’t meet your requirements, we can retrofit an in-stock design to meet your needs, significantly reducing the typical lead time of a brand-new unit.
In addition to our Eaton transformer retrofits and replacements, we offer a range of transformer solutions, including specialized bus work, custom-built units and comprehensive repairs.
Why Choose Us for Eaton Transformer Replacements and Retrofits?
When selecting ELSCO for an Eaton transformer replacement, you gain access to industry-leading expertise and support:
- Extensive experience: Our engineers have successfully replaced hundreds of Eaton DS-3 and DT-3 transformers with reliable, cost-effective solutions.
- Superior technology: Unlike Eaton’s standard insulation, ELSCO transformers utilize exclusive DuPont Nomex 410 insulation, which performs significantly better over the unit’s service life.
- American manufacturing excellence: Every ELSCO transformer is built in our Cincinnati facility with premium-grade materials and strict quality control that exceeds industry standards for performance and durability.
- Zero failure rate: We have experienced zero product failures due to design, workmanship, quality or materials since we started building dry type transformers in 1988.
Take the Next Step Toward Reliable Power With ELSCO Transformers
If you want to find out more about how our replacement and retrofit units can add value to your facility, the experts at ELSCO Transformers can assist you. Contact us today for a quote or call 800-232-9002 to discuss a proactive replacement strategy for your existing unit.